Tekmar 362 Mixing Control Installation User Manual

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Copyright © D 362 -12/08
The Mixing Control 362 is a microprocessor based control with two distinct operating modes.
MODE —1— allows the control to provide a reset mixed supply water temperature to a heating system based on outdoor air temperature.
Multiple zone temperature controls can be achieved by using either a conventional thermostat system or by using tekmar Zone Controls
attached to the 362. For single zone heating applications, a single Room Temperature Unit (RTU) can be connected directly to the 362
for zone temperature control.
MODE —2— allows the control to provide a single zone of snow melting. With the addition of a Snow Melting Kit 092, the 362 can
provide slab temperature control and slab ΔT protection. The melting mode is initiated manually either with a demand signal or from the
Snow Melting Kit enabling device.
The 362 incorporates a large Liquid Crystal Display (LCD) in order to provide system status and operating information. The same LCD
is used when setting up and installing the control. Standard features for both modes of operation include boiler return protection,
intelligent boiler operation, Warm Weather Shut Down (WWSD), and pump exercising. As well, with the addition of a new Monitor
feature, it is now possible to track pump and boiler running hours, boiler cycles and high and low sensor temperatures. The 362 also has
a unique feature that allows the control to supply heat to the mixed system from either the boiler or a thermal storage tank.
not testing
testing
off
red
LR 58233
E150539
70
Input
tekmar Slab Sensor or Indoor Sensor or
Zone Control
OR OR
Input
tekmar
Timer
UnOcc
°
F
View
Open
Operating Modes
1 Heating
2 Snow melting
4
Te s t
not testing
testing
off
red
2
5
Mix
Pmp
7
Pwr
Mix
9
13
tN1/
tN2
14
Com
15
10K
16
UnO
Sw
17
Com
Mixing Control 362
Floating Action / Variable Speed
3
6810
Boiler
Opn Cls
Var
Mix Demand
WWSD
Minimum
Maximum
Melting
Idling
11 12
Com Mix
Ret
Mix
19
Boil
20
Out
18
Mix
Demand
Reset Ratio
Setback
Characterized
Heating Curve
None
Do not apply power
Menu
Item
Power
N L
R
C US
1
%
For maximum heat,
press and hold
Test
button for 3 seconds.
Output
M
Output
Mixing Valve & Actuating
Motor OR Var. Speed
Driven Pump
OR
Input
Universal
Input
Room
Temperature
Unit (RTU)
Input
Remote
Display
Module (RDM)
OR OR
Input
Snowmelt
Kit
(SMK)
8
79
ItemMenu
°
F
View
!
WWSD
1
%%
2
ItemMenu
°
F
View
!
WWSD
1
%%
2
Input
Universal
Sensor
Included
Input
Universal
Input
Outdoor
Output
Mixing System
Pump
Input
120 V (ac) Power
Supply
Input
Mix Demand
Signal
D 362
12/08
Mixing Control 362
- Data Brochure
Note:
Mixing demand must be
powered with 20 to 260
V (ac) before the mixing
valve is able to open and
the boiler is able to fire.
Made in Canada by
tekmar Control Systems Ltd.
tektra 929-04
Signal wiring must be rated at least 300 V.
Wiring must be rated 194°F (90°C) minimum
Meets Class B:
Canadian ICES
FCC Part 15
Date Code
See product literature
INSTALLATION CATEGORY II
H1176D
1
Power 115 V ±10% 60 Hz 900 VA
Relays 230 V (ac) 7.5 A 1/3 hp, pilot duty 240 VA
Var. Pump 230 V (ac) 2.4 A 1/6 hp, fuse T2.5 A 250V
Demands 20 to 260 V (ac) 2 VA
testing pausedred
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Summary of Contents

Page 1 - - Data Brochure

1 of 36Copyright © D 362 -12/08The Mixing Control 362 is a microprocessor based control with two distinct operating modes.MODE —1— allows the control

Page 2 - User Interface

10 of 36Copyright © D 362 -12/08tensile stressViewhr1%NOTE: When operating in the Snow Melting mode, the Reset Ratio / Characterized Heating Curve DIP

Page 3 - Item Field

11 of 36Copyright © D 362 -12/0812MixDemand24 to 240 V (ac)Sequence, Section C2RUNNING TIME (RUN TIME) The running time is the length of time that the

Page 4 - Section D

12 of 36Copyright © D 362 -12/08879Increasing Slab Core TemperatureDecreasing Air TemperatureConstant slab surface temperaturesurfacetemperature = 35°

Page 5 - Section B1

13 of 36Copyright © D 362 -12/08Section D1Boiler SupplySensorSection D2Boiler ReturnSensorSection D3No Boiler SensorSection D: Boiler Operation (Mode

Page 6 - Mixing Reset

14 of 36Copyright © D 362 -12/08Pointer OnBoil MINBoilWaterTemperatureBoil Min + 1/2 Boiler DifferentialBoil Min - 1/2 Boiler DifferentialBoil Max + 1

Page 7

15 of 36Copyright © D 362 -12/08Section D2: Boiler Return SensorBOILER SENSOR ON THE RETURN (Boil SENS = RET) The boiler sensor should be located on

Page 8 - Internal Overrides

16 of 36Copyright © D 362 -12/0834NLPower120 V (ac)12MixDemand24 to 240 V (ac)34PowerMixPmp5120 V (ac)NLLN67BoilerTTTT89PwrMixOpnCls/Var10120 V (ac)LN

Page 9 - Section C4

17 of 36Copyright © D 362 -12/0889PwrMixOpnCls /Var1024 or 120 V (ac)ComCR1718ComMixBoil1920Out1718ComMixBoil1920OutBoilersensor1718ComMixMixingsensor

Page 10 - Copyright © D 362 -12/08

18 of 36Copyright © D 362 -12/08ΩΩV1718ComMixBoil1920OutΩVV34NLPower108 to 132 V (ac)120 V (ac)45LPmpMixLN3NPowerΩVV12MixDemand20 to 260 V (ac)1415Com

Page 11 - External Override

19 of 36Copyright © D 362 -12/08678109PwrMixCls/VarBoilerOpnBoilerIf the boiler is connected to the Boiler terminals (6 and 7), make sure power to the

Page 12 - 12 of 36

2 of 36Copyright © D 362 -12/08MenuItemMenuItemMenuItemHow To Use The Data BrochureThis brochure is organized into four main sections. They are: 1) Se

Page 13 - Section D3

20 of 36Copyright © D 362 -12/08MiscNoneReset RatioSetbackCharacterizedHeating CurveDIP Switch SettingsThe DIP Switch settings on the control are very

Page 14 - Mode 2: Snow Melting

21 of 36Copyright © D 362 -12/08Installation, Testing362 View Menu (1 of 1)Current outdoor air temperature as measured by the outdoorsensor. This is a

Page 15 - Installation

22 of 36Copyright © D 362 -12/08362 Adjust Menu (1 of 4)ActualSettingThe operating Mode for the control. MODE 1 isfor Heating. MODE 2 is for Snow Mel

Page 16 - Output Connections

23 of 36Copyright © D 362 -12/08362 Adjust Menu (2 of 4)ActualSetting• •The maximum length of morning boost.DIP switch = Characterized Heating CurveDI

Page 17 - 17 of 36

24 of 36Copyright © D 362 - 12/08362 Adjust Menu (3 of 4)ActualSetting• •The time that the actuating motor requires tooperate from fully closed to ful

Page 18 - 108 to 132 V (ac)

25 of 36Copyright © D 362 - 12/08362 Adjust Menu (4 of 4)ActualSetting•The maximum length of time that the mixing pumpcontinues to operate after the m

Page 19 - Connecting The Control

26 of 36Copyright © D 362 -12/08RTU View MenuItemMenuUnOcc 1°FViewHeatThe access level that is to be used by the control.DIP switch = Unlock• • •• • •

Page 20 - Access Levels

27 of 36Copyright © D 362 -12/08362 RTU Adjust Menu (1 of 1) RTU 062The desired room air temperature duringan Occupied period for the mixing zones.Not

Page 21 - DescriptionItem Field

28 of 36Copyright © D 362 -12/08Testnot testingtestingtesting pausedoffredredTesting the ControlThe Mixing Control 362 has a built in test routine whi

Page 22 - 22 of 36

29 of 36Copyright © D 362 -12/08Establish theProblemUnderstand theSequence ofOperationUse the TestRoutineMenuItemMenuItemorStep 4- The Boiler contact

Page 23 - Section

3 of 36Copyright © D 362 -12/08Mix DemandWWSDMinimumMaximumMeltingIdlingMenuItemNumber FieldDisplays the current valueof the selected item{ButtonsSele

Page 24

30 of 36Copyright © D 362 -12/08Sketch thePiping in theSystemDocument theControlIsolate theProblemTest the ContactsVoltages &SensorsMonitor theSys

Page 25 - Default = °F

31 of 36Copyright © D 362 -12/08362 Monitor Menu (2 of 3)•• •• •The total number of hours the boiler has been firing since thisitem was last cleared.

Page 26 - RTU View Menu

32 of 36Copyright © D 362 -12/083 to 40 min, OFFdefault = OFFThis item is an adjustable warning. If either the boiler or mixingsupply temperature does

Page 27 - • • • • •

33 of 36Copyright © D 362 -12/08rorrE fo noitpircseDdeyalpsiD rorrEThe RTU was unable to read a piece of information stored in the Schedule menu. Beca

Page 28

34 of 36Copyright © D 362 -12/08362 Error Messages (3 of 4)Error Displayed Description of ErrorThe control is no longer able to read the boiler sensor

Page 29 - Use the Test

35 of 36Copyright © D 362 -12/08362 Error Messages (4 of 4)The Remote Sensor 1 attached to the RTU is being read as an open circuit. The RTU will cont

Page 30 - Monitor the

°FViewOpenOperating Modes1Heating2 Snow melting4TestC USnot testingtestingtesting pausedoffredred215MixPmp7PwrMix913tN1/tN214Com1510K16UnOSw17Com

Page 31 - 362 Monitor Menu (2 of 3)

4 of 36Copyright © D 362 -12/08P1ORMixingP1ORMixingSequence of OperationSection AGeneralPage 4 - 5Section BMode 1:HeatingPage 5 - 9Section CMode 2:Sno

Page 32 - 362 Error Messages (1 of 4)

5 of 36Copyright © D 362 -12/08Section B1: General Mixing Operation (Mode —1—)12MixDemand24 to 240 V (ac)Section B2Alternate MixingDemandsSection B1G

Page 33 - 362 Error Messages (2 of 4)

6 of 36Copyright © D 362 -12/0870(21)90(32)110(43)130(54)150(66)170(77)190(88)Outdoor Air TemperatureSupply Water Temperature210(99)-20(-29)0(-18)20(-

Page 34 - 362 Error Messages (3 of 4)

7 of 36Copyright © D 362 -12/08HRF 1HRF 2COILCONVRADBASEROOM OCC & UNOCC (ROOM) (CHARACTERIZED HEATING CURVE)The ROOM is the desired room temperat

Page 35 - 362 Error Messages (4 of 4)

8 of 36Copyright © D 362 -12/081617ComUnOSwTimer SwitchUnOccSchdOvrUnOcc to OccBoostMix TRG (Occupied)Water TemperatureTimeBoost setting - 20 minutes

Page 36 - Technical Data

9 of 36Copyright © D 362 -12/08Section C1General SnowMeltingSection C2Snow MeltingEnable / DisableSection C3With Slab SensorSection C4Without SlabSens

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