Tekmar 363 Universal Reset Control Installation User Manual

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Copyright © D 363 -12/08
D 363
12/08
Universal Reset Control 363
- Data Brochure
The Universal Reset Control 363 is a microprocessor based control designed to maximize the comfort and efficiency provided by a hydronic
heating system. The control automatically adjusts the boiler and mixed loop water temperatures that are delivered to the heating system
by using outdoor reset. For a mixing device, the 363 can use a variable speed driven wet-rotor circulator or a floating action driven mixing
valve. The 363 is capable of controlling an indirect Domestic Hot Water (DHW) storage tank and / or a setpoint load. The temperature of
individual zones can be controlled by connecting a conventional thermostat system or a tekmar Zone Control to the 363.
The 363 control includes a large Liquid Crystal Display (LCD) in order to view system status and operating information. The LCD and user
key pad are used to set the control’s adjustment and to monitor pump and boiler running hours, DHW tank temperatures, outdoor and
system high and low temperatures, boiler firing cycles, plus many other useful items.
Several energy saving features have been incorporated into the 363 such as Warm Weather Shut Down (WWSD), DHW post purge,
system setback, DHW priority, Morning Boost, Soft Start and an automatic differential for boiler control. The 363 also has a unique feature
that allows the control to supply heat to the mixed system from either the boiler or a thermal storage tank.
LR 58233
E150539
70
M
M
Input
120 V (ac)
Power
Supply
Input
(BOIL
or MIX)
tekmar Zone
Control
Output
Mixed System
Pump
Output
Boiler
Input
Outdoor
Sensor
Included
Input
Universal
Sensor
Included
Input (MIX)
tekmar Indoor
Sensor
Input
Mix Demand
signal
Output
Var. Speed
Driven Pump
Output
DHW Pump OR
DHW Valve
Input
tekmar
Timer
Output
Boiler System
Pump
Input
Boiler
Demand
signal
Output
Mixing Valve &
Actuating Motor
Input
Setpoint or
DHW
Demand
signal
OR
Input
Universal
Sensor
Included
Input (MIX)
tekmar Slab
Sensor
Input
Universal
Sensor
(optional)
Input (MIX)
Room
Temperature
Unit (RTU)
Input
Remote
Display
Module (RDM)
OR
ItemMenu
°
F
Vie
!
WWS
1
% %
2
ItemMenu
°
F
Vie
!
WWS
1
% %
2
OR
OR
UnOc
Open
°
F
1
View
2
1
%
7
Power 115 V
±10% 60 Hz 1800 VA
Relays 230 V (ac) 7.5 A 1/3 hp, pilot duty 240 VA
Var. Pump 230 V (ac) 2.4 A 1/6 hp, fuse T2.5 A 250V
Demands 20 to 260 V (ac) 2 VA
Test
not testing
testing
testing paused
off
red
red
2 31
Com
Dem
4
Mix
Demand
Boil
P1
13
Pwr
Mix
15
Power
N L
18
Com
19
tN1/
tN2
20
10K
2
21
10K
1
22 23
Com
24
Mix
25
Boil
Universal Reset Control 363
Mixing, Boiler & DHW
6
10 12 14 16
Boiler Opn Cls/
Var
DHW
Pmp / Vlv
Boil
Dem
Setp/
DHW
Mix Demand
Boiler Demand
DHW Demand
Setpoint Demand
WWSD
Minimum
Maximum
5
Do not apply power
Menu
Item
Reset Ratio
Setback
Characterized
Heating Curve
None
Mix
P2
8 11
9 17
Com UnO
Sw
26
Out
DHW
R
C US
For maximum heat,
press and hold
Test
button for 3 seconds.
Note:
Boiler, DHW, setpoint, or
mix demand must be
powered with 20 to 260
V (ac) before the control
will operate pump/valve
outputs or the boiler is
able to re.
See product literature
INSTALLATION CATEGORY II
Made in Canada by
tekmar Control Systems Ltd.
tektra 929-05
Signal wiring must be rated at least 300 V.
Supply wiring must be rated 90°C minimum
Date Code
H1153E
Meets Class B:
Canadian ICES
FCC Part 15
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Summary of Contents

Page 1 - - Data Brochure

1 of 40Copyright © D 363 -12/08D 36312/08Universal Reset Control 363- Data BrochureThe Universal Reset Control 363 is a microprocessor based control d

Page 2 - Table of Contents

10 of 40Copyright © D 363 -12/08Section C2 —DHW PriorityDHW PRIORITY It is often desirable to limit or even stop the flow of heat to the heating syste

Page 3 - Symbol Description

11 of 40Copyright © D 363 -12/08Section C3 —DHW with Low Temperature Boilers (without Mixing)If DHW is to be incorporated into a low temperature syste

Page 4 - Section D

12 of 40Copyright © D 363 -12/08Section D1—General Mixing OperationMIXING DEMAND A mixing demand is generated by applying a voltage between 24 and 240

Page 5 - Internal Overrides

13 of 40Copyright © D 363 -12/08MIXING SETBACK (MIX SETB) (RESET RATIO)The MIX SETB is the amount that the mixing supply water temperature isreduced

Page 6 - Section B1

14 of 40Copyright © D 363 -12/08VARIABLE SPEED INJECTION (MIXING = VAR) A standard wet rotor circulator is connected to the 363 on the Cls / Vartermin

Page 7 - Heating Curve

15 of 40Copyright © D 363 -12/08ROOM TEMPERATURE UNIT (RTU) 062, 063 If the mixing system consists of a single zone, temperature control of that zone

Page 8 - Mixing Demand

16 of 40Copyright © D 363 -12/08Section E3 —Without a Tank SensorThe 363 is capable of operating the storage tank system without a storagetank sensor.

Page 9 - Section C4

17 of 40Copyright © D 363 -12/08• If a tekmar Zone Control is used, run the wires from the Zone Control to the 363. Refer to the instructions supplied

Page 10 - Section C2 —DHW Priority

18 of 40Copyright © D 363 -12/08Variable Speed Injection PumpThe 363 can vary the speed of a permanent capacitor, impedance protected or equivalentpum

Page 11 - Priority Override

19 of 40Copyright © D 363 -12/08Zone Control InputIf an external tekmar Zone Control is used, connect the wire from theCom Sen terminal on the Zone Co

Page 12 - Section D3

2 of 40Copyright © D 363 -12/08How To Use The Data BrochureThis brochure is organized into four main sections. They are: 1) Sequence of Operation, 2)

Page 13 - Section D2 —Mixing Device

20 of 40Copyright © D 363 -12/08Boiler DemandIf a Boiler Demand is used, measure the voltage between the Boil Demand the Com Dem terminals (4 and 3).

Page 14 - Slab Maximum

21 of 40Copyright © D 363 -12/08Variable Speed Injection Pump (Storage)If the storage feature is used in the control, the two variable speed injection

Page 15 - Section E3

22 of 40Copyright © D 363 -12/08DIP Switch SettingsThe DIP Switch settings on the control are very important and should be setto the appropriate setti

Page 16 - Heat Source

23 of 40Copyright © D 363 -12/08Minimum boiler supply temperature during a setpointdemand.10K 2 = DHW, ORDHW THRU = NONE363 View Menu (1 of 1)-31 to 2

Page 17 - Output Connections

24 of 40Copyright © D 363 -12/08•D1• • • •• • •D1D3B2B2D3• • •D3• •A• •• • •D1• •A363 Adjust Menu (1 of 5)OccD1The desired room air temperature during

Page 18 - Copyright © D 363 -12/08

25 of 40Copyright © D 363 -12/08363 Adjust Menu (2 of 5)• •D1The starting water temperature used in the resetratio calculation for the mixed supply.DI

Page 19 - 108 to 132 V (ac)

26 of 40Copyright © D 363 -12/08363 Adjust Menu (3 of 5)OccUnOcc35 to 100˚F(2 to 38˚C)Default = 70°F (21°C)The desired room air temperature during anO

Page 20 - Testing the Outputs

27 of 40Copyright © D 363 -12/08363 Adjust Menu (4 of 5)• •C4• •• •B1B1C1C1• • •C1• • •C1• •• •C1• •C2B1• •• •The time delay the control can expect be

Page 21 - Connecting the Control

28 of 40Copyright © D 363 -12/08363 Schd (Schedule) Menu (1 of 1)• • • •AThe type of setback override that is in effect.DIP switch = SetbackAWAY is av

Page 22 - DIP Switch Settings

29 of 40Copyright © D 363 -12/08Room Temperature Units (RTUs) 062 and 063A single RTU may be connected to the Universal Reset Control 363 in order to

Page 23 - 23 of 40

3 of 40Copyright © D 363 -12/08DisplaySymbol DescriptionMix DemandBoiler DemandDHW DemandSetpoint DemandWWSDMinimumMaximumMenuItemNumber FieldDisplays

Page 24 - Section

30 of 40Copyright © D 363 -12/08363 RTU Adjust Menu (1 of 1) SectionThe desired room air temperature during anOccupied period for the mixing zones.Not

Page 25 - Characterized Heating Curve

31 of 40Copyright © D 363 -12/08Testing the ControlThe Universal Reset Control 363 has a built in test routine which is used to test the main controlf

Page 26 - DescriptionItem Field

32 of 40Copyright © D 363 -12/08Step 4- The mixing pump (Mix P2) is turned on for 10 seconds and then shuts off.NOTE: Only if there is a mixing demand

Page 27 - 27 of 40

33 of 40Copyright © D 363 -12/08Sketch the piping of the system. This is a relatively simple step that tends to be overlooked,however it can often sav

Page 28 - 28 of 40

34 of 40Copyright © D 363 -12/080 to 80˚F(-18 to 27˚C)Default = 45°F (7°C)363 Monitor Menu (2 of 3)The highest temperature recorded at the mixing sens

Page 29 - • • • • •

35 of 40Copyright © D 363 -12/08The number of times that a communication error has been detectedbetween the control and either an RTU or RDM since thi

Page 30

36 of 40Copyright © D 363 -12/08Error Displayed Description of Error363 Error Messages (2 of 4)The RTU was unable to read a piece of information store

Page 31

37 of 40Copyright © D 363 -12/08Error Displayed Description of Error363 Error Messages (3 of 4)The control is no longer able to read the Boiler Supply

Page 32 - Use the Test

38 of 40Copyright © D 363 -12/08The Remote Sensor 3 attached to the RTU is being read as an open circuit. The RTU will continueoperation using all rem

Page 33 - Monitor the

39 of 40Copyright © D 363 -12/08Notes

Page 34 - 363 Monitor Menu (2 of 3)

4 of 40Copyright © D 363 -12/08Section A —General OperationPOWERING UP THE CONTROL When the Universal Reset Control 363 is powered up, the control dis

Page 35 - 35 of 40

The installer must ensure that this control and its wiring are isolated and/or shielded from strong sources of electromagnetic noise.Conversely, this

Page 36 - 363 Error Messages (2 of 4)

5 of 40Copyright © D 363 -12/08Fin–tube Convector (CONV) A convector terminal unit is made up of a heating element with fins on it. This type of termi

Page 37 - 363 Error Messages (3 of 4)

6 of 40Copyright © D 363 -12/08SOFT START (SOF STRT) The SOF STRT function allows the 363 to slowly ramp the water temperature up to the required supp

Page 38 - 363 Error Messages (4 of 4)

7 of 40Copyright © D 363 -12/08BOILER DESIGN (Boil DSGN) (RESET RATIO & CHARACTERIZED HEATING CURVE) The Boil DSGN temperature is the supply water

Page 39 - 39 of 40

8 of 40Copyright © D 363 -12/08DIFFERENTIAL (Boil DIFF) An on / off heat source such as a boiler must be operated with a differential to prevent short

Page 40 - Technical Data

9 of 40Copyright © D 363 -12/08Section C1 —Domestic Hot Water (DHW)DHW DEMAND A DHW demand is generated on the 363 by one of two methods: either an ex

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