Tekmar 400 House Control Installation User Manual

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tekmarNet
®
2 House Control 400
D 400
09/13
HVAC Systems
Replaces: 09/10
Installation & Operation Manual
© 2013 400_D - 09/13
1 of 32
Menu
House Control 400
Item
VIEW
Boil Exp Boil System
Zones
1 2 3 4
Calls
Pumps
Benefi ts
Energy efficiency through Outdoor Temperature
Reset with Indoor Feedback
Indoor Feedback minimizes the water temperature
(increasing energy savings), and the efficiency of
your mechanical equipment through integrated
tekmarNet
®
Thermostats
Zone Synchronization reduces equipment cycling
Auto Differential - Reduces boiler cycling
Compact enclosure for flexible installation
Simple zone expansion using Wiring Centers
The tN2 House Control 400 is designed to operate all
of the mechanical equipment in a residential hydronic
heating system, coordinating their operation with network
communication. It can be used in applications ranging
from a single zone of baseboard with an on/off boiler, to
multiple radiant floor zones with a modulating/condensing
boiler. This control regulates one space heating water
temperature through Outdoor Temperature Reset and
Indoor Temperature Feedback. It is capable of controlling
a single on/off, two stage, or modulating boiler, Domestic
Hot Water, setpoint loads, 4 on-board zone valves, and
can expand up to 24 zones in total.
Features
Automatic Boiler Differential
Boiler Protection
DHW Post Purge
DHW Priority (optional)
DHW control
Exercising
For use with tekmarNet®2 thermostats ONLY
Four 24 V (ac) powered zone outputs
Indoor Temperature Feedback
One touch overrides (with optional User Switch)
Only requires 2 Wires Per Zone
Outdoor Temperature Reset
Powered pump outputs
Setpoint operation
Single on/off, two stage, or modulating boiler
control
System Setback (with optional Timer)
Warm Weather Shut Down
Zone Synchronization
tN4 expansion terminals
Introduction
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1 2 3 4 5 6 ... 31 32

Summary of Contents

Page 1 - Introduction

tekmarNet®2 House Control 400D 40009/13HVAC SystemsReplaces: 09/10Installation & Operation Manual© 2013 400_D - 09/131 of 32MenuHouse Control 40

Page 2 - Important Safety Information

© 2013 400_D - 09/1310 of 32If the Boil Type is 1 Stage, the boiler stage 1 relay is closed for 10 seconds and then opened.If the Boil Type is 2 Sta

Page 3 - Installation

© 2013 400_D - 09/1311 of 3 2Applications115 V (ac)LNGBoil SysDHW(P1)(P2)to pump groundsNLBoil System PumpDHW PumpPump Power LStrip wires1/2 inch (1

Page 4 - Installation Location

© 2013 400_D - 09/1312 of 32Description: The House Control 400 operates a modulating boiler with indirect Domestic Hot Water. The House Control400 o

Page 5 - Control Wiring

© 2013 400_D - 09/1313 of 32CallsCALLSDisplays any call for heat the control is receiving. PumpsPUMPSDisplays any pump currently operating.Zones1 2

Page 6

© 2013 400_D - 09/1314 of 32Navigating The DisplayMenu Button --------------------------------------------------------------------------------------

Page 7 - Sensor Wiring

© 2013 400_D - 09/1315 of 32Item Field Range DescriptionVIEWZonesCallsPumps-76 to 149°F(-60.0 to 65.0°C)OUTDOOR SECTION BCurrent outdoor air temper

Page 8

© 2013 400_D - 09/1316 of 32Item Field RangeAccessDescription Set toADJUST-60 to 45°F(-51.0 to 7.0°C)Default = 10°F(-12.0°C)InstallerOUTDOOR DESIGN

Page 9 - Testing the Control Wiring

© 2013 400_D - 09/1317 of 32Item Field RangeAccessDescription Set toADJUST0 to 50%Default = 0%InstallerMINIMUM MODULATION SECTION EThe minimum perce

Page 10 - Max Heat

© 2013 400_D - 09/1318 of 32Item Field RangeAccessDescription Set toADJUST60 to 200°F(15.5 to 93.5°C)Default = 180°F(82.0°C)InstallerSETPOINT SECTIO

Page 11 - Applications

© 2013 400_D - 09/1319 of 32Item FieldRangeDescriptionMONITOR-76 to 149°F(-60.0 to 65.0°C)OUTDOOR HIGHRecords the highest outdoor temperature since

Page 12 - Pump Power L

© 2013 400_D - 09/132 of 32 Table of Contents Installation ...3Preparation ...

Page 13 - User Interface

© 2013 400_D - 09/1320 of 32Item FieldRangeDescriptionOn or OffDefault = OffUSER TEST TESTINGBegins the test routine which tests the main control’s

Page 14 - Programming and Settings

© 2013 400_D - 09/1321 of 32Sequence of Operation tekmarNet® System Section AtekmarNet® is a family of products that use communication to operate th

Page 15 - VIEW MENU

© 2013 400_D - 09/1322 of 32 Domestic Hot Water Tank Operation Section CA DHW Call is required in order for the control to provide heat to a DHW tan

Page 16 - ADJUST MENU

© 2013 400_D - 09/1323 of 32DHW MODE 3 - DHW in Primary / Secondary no PriorityWhen a DHW Call is present, the DHW pump and the boiler system pump

Page 17

© 2013 400_D - 09/1324 of 32 Setpoint Operation Section DA Setpoint Call is required in order for the control to provide heat to a setpoint load, su

Page 18

© 2013 400_D - 09/1325 of 32Boiler Maximum -------------------------------- --------------------------------The 400 will operate the boiler so that

Page 19 - MONITOR MENU

© 2013 400_D - 09/1326 of 32Auto Differential -------------------------------- --------------------------------Both on-off and modulating boilers ar

Page 20 - TOOLBOX MENU

© 2013 400_D - 09/1327 of 32The “$aving” icon is displayed when energy is being saved. The following features reduce energy consumption.Network Sche

Page 21 - Boil Exp

© 2013 400_D - 09/1328 of 32TroubleshootingIt is recommended to complete all wiring to ensure trouble free operation. Should an error occur, simply

Page 22 - Section C

© 2013 400_D - 09/1329 of 32Error Message DescriptionBOILER DEVICE LOST (b:01 TO b:24)Each tekmarNet® device (thermostat, setpoint control, timer) h

Page 23

© 2013 400_D - 09/133 of 32 Getting Started Congratulations on the purchase of your new tekmarNet® House Control!This manual covers the complete ins

Page 24 - Setp

© 2013 400_D - 09/1330 of 32Symptom Look For...Corrective ActionLCD display is offFuse holderControl power supply has a 24 V (ac) fuse which if blow

Page 25

© 2013 400_D - 09/1331 of 32Item SettingOUTDOOR DESIGNBOILER TYPEBOILER DESIGNBOILER MINIMUMBOILER MOTORMINIMUM MODULATIONMODULATION DELAYWWSD OCCUP

Page 26 - Heating Load

Limited Warranty The liability of tekmar under this warranty is lim-ited. The Purchaser, by taking receipt of any tekmar product (“Prod-uct”), acknowl

Page 27 - Section G

© 2013 400_D - 09/134 of 32The control requires an external transformer. A tekmar Transformer 009 (or 009K which includes a 4”x 4” electrical box) c

Page 28 - Troubleshooting

© 2013 400_D - 09/135 of 32Zone1234Thermostat LoadZone Valve LoadFloating Action (VA)Control Load (VA)Total Zone Load+ +++ +2Transformer must exceed

Page 29 - Error Messages (2 of 2)

© 2013 400_D - 09/136 of 32External Power SupplyIt is strongly recommended that a transformer with an in-line fuse be used in order to protect the t

Page 30 - Frequently Asked Questions

© 2013 400_D - 09/137 of 32RCLNExpansiontN4 BoilCtN4ModulatingBoiler—+21MenuHouse Control 400Item+ComBoil Out DHWVlvC VlvC VlvCZone 3Zone 1 Zone 2 Z

Page 31 - Job Record

© 2013 400_D - 09/138 of 32Connect 18 AWG or similar wire to the two terminals provided in the enclosure and run the wires from the 070 to the contr

Page 32 - Technical Data

© 2013 400_D - 09/139 of 32A good quality test meter capable of measuring up to 5,000 kΩ (1 kΩ = 1000 Ω) is required to measure the sensor resistanc

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