Tekmar 420 Boiler Reset Module User Manual

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D 420
08/07
- Data Brochure
Boiler Reset Module 420
1 of 24 © 2007 D 420 - 08/07
tN4 Compatible
Boiler Outdoor Reset
Single On-Off or Modulating Boiler
Powered Pump Outputs
Setpoint Operation
DHW Operation
Includes Sensors
Features:
Information
Brochure
Choose controls
to match
application
1
Application
Brochure
Design your
mechanical
applications
2
Wiring
Brochure
Wiring and
installation of
specific control
4
Job
Record
Record settings &
wiring details for
future reference
6
Data
Brochure
Control settings
and sequence of
operation
5
Rough-in
Wiring
Rough-in
wiring
instructions
3
The Boiler Reset Module 420 provides outdoor reset to a hydronic heating system in order to maximize comfort and
efficiency. The 420 can operate a single on / off boiler or a single modulating boiler. The 420 can override the outdoor reset
water temperature to provide Domestic Hot Water or Setpoint operations.
Introduction
51
52 53 54 55 56 57 58 60 61 62 63 64
Boiler DHW Setpoint C
59
C Com Boil OutVlv
Demand Demand 24 V (ac) DHW
R
65
+
Mod (dc)
DHW Primary
10 A
max.
66 67 68 69
N
Pump NPump
tN4
H7006B
Boil On-Off / Mod
Off / tekmar Stager
PoweredOutput 1 VA
DHW Valve:
24 V (ac) 8 VA
Made in Canada
Meets Class B: Canadian
ICES & FCC Part 15
Test
Boiler Reset Module 420
Item
Menu
tektra 991-01
Demands: 20 - 260 V (ac)
Relay Rating: 115 V (ac) 5 A
/
Do not apply power
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Summary of Contents

Page 1 - - Data Brochure

D 42008/07- Data BrochureBoiler Reset Module 4201 of 24 © 2007 D 420 - 08/07• • tN4 Compatible• • Boiler Outdoor Reset• • Single On-Off or Modulati

Page 2 - Display and DIP Switches

© 2007 D 420 - 08/07 10 of 24Item Field Range Access DescriptionInS (Installer)Ad (Advanced)InSAdACCESS LEVELThe access level that is to be used by th

Page 3 - Access Level

11 of 24 © 2007 D 420 - 08/07Step 1 The primary pump turns on and remains on for the rest of the test sequence.Step 2 The boiler contact is closed t

Page 4 - © 2007 D 420 - 08/07 4 of 24

© 2007 D 420 - 08/07 12 of 24tekmarNet®4 Communication Section AtekmarNet®4 (tN4) communicates between tN4 devices (thermostats, Reset Module and Exp

Page 5 - User Interface

13 of 24 © 2007 D 420 - 08/07Terminal UnitThere is a terminal unit setting for each tN4 bus. The Terminal Unit setting is found in the Adjust menu.Hyd

Page 6 - Display Menus

© 2007 D 420 - 08/07 14 of 24Boiler Characterized Heating CurveTerminal UnitBoiler DesignBoiler IndoorOutdoor DesignDecreasing Outdoor Temperatures In

Page 7 - ADJUST MENU

15 of 24 © 2007 D 420 - 08/07Boiler MaximumThe boiler maximum is the highest temperature that the control is allowed to use as a boiler target tempera

Page 8

© 2007 D 420 - 08/07 16 of 24In some cases, multiple boilers may be required. In these cases, the 420 allows for a connection to a tekmar Boiler Contr

Page 9

17 of 24 © 2007 D 420 - 08/07Zone Load Shedding Section EDomestic Hot Water Temperature Operation Section FDHW DemandA powered DHW Demand is require

Page 10 - Testing the Control

© 2007 D 420 - 08/07 18 of 24DHW MODE 2 - DHW in Parallel with PriorityWhen a DHW Demand is present, the DHW Pump contact closes. The primary pump (P1

Page 11

19 of 24 © 2007 D 420 - 08/07DHW with Low Temperature Boilers Section GIf DHW heating is to be incorporated into a low temperature system such as a r

Page 12 - Do not apply power

© 2007 D 420 - 08/07 2 of 24Table of ContentsTable of Contents ...2Display and DIP Switches .

Page 13 - Outdoor Design Temperature

© 2007 D 420 - 08/07 20 of 24Setpoint Mode 3 – Setpoint in Primary / SecondaryWhenever a setpoint demand is present, the primary pump (P1) is turned o

Page 14 - Boiler Minimum

21 of 24 © 2007 D 420 - 08/07Error MessagesLocal Errors and Device ErrorsError messages are used to indicate a problem somewhere in the system. There

Page 15 - Modulating Boiler Operation

© 2007 D 420 - 08/07 22 of 24Error Message DescriptionADJUST ERRORThe control failed to read the Adjust menu settings, and reloaded the factory defaul

Page 16 - Boiler Target

23 of 24 © 2007 D 420 - 08/07Symptom Possible Causes Corrective ActionBoiler does not fire when there is a DHW or Setpoint DemandNo voltage present on

Page 17 - Zone Load Shedding Section E

tekmar Control Systems Ltd., Canadatekmar Control Systems, Inc., U.S.A.Head Office: 5100 Silver Star RoadVernon, B.C. Canada V1B 3K4(250) 545-7749 Fa

Page 18 - DHW Priority Override

3 of 24 © 2007 D 420 - 08/07Access LevelBoil On-Off / ModThe Boil On-Off / Mod DIP switch selects whether the control operates an On-Off boiler or the

Page 19 - Setpoint Modes

© 2007 D 420 - 08/07 4 of 24PUMPDisplays when the primary or mixing pump is in operation.BURNERDisplays when the burner contact is closed.LOCKDisplays

Page 20 - Pump Exercising Section J

5 of 24 © 2007 D 420 - 08/07User InterfaceUse the User Interface available on the Liquid Crystal Display (LCD) to setup and monitor the operation of t

Page 21 - Error Messages

© 2007 D 420 - 08/07 6 of 24View Menu (1 of 1) Item Field Range Access Description-76 to 149°F(-60.0 to 65.0°C)InSAdOUTDOOR SECTION BCurrent outdoor

Page 22 - Error Messages (1 of 2)

7 of 24 © 2007 D 420 - 08/07Item FieldRangeAccess Description-60 to 45°F(-51.0 to 7.0°C)Default = 10°F(-12.0°C)InSAdOUTDOOR DESIGN SECTION BThe design

Page 23 - Troubleshooting

© 2007 D 420 - 08/07 8 of 24Item FieldRangeAccess DescriptionAu, 2 to 42°F(Au, 1 to 23.5°C)Default = AuAdBOILER DIFFERENTIAL SECTION CThe temperature

Page 24

9 of 24 © 2007 D 420 - 08/07Item FieldRangeAccess Description100 to 220°F(38.0 to 104.5°C)Default = 180°F (82.0°C) AdDHW EXCHANGE OCCUPIED SECTION FTh

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