Tekmar 422 Universal Reset Module User Manual

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D 422
08/07
- Data Brochure
Universal Reset Module 422
1 of 32 © 2007 D 422 - 08/07
tN4 Compatible
Two Outdoor Reset Temperatures
Single On-Off or Modulating Boiler
Powered Pump Outputs
DHW Operation
Variable Speed Injection Pump
Floating Action Valve
Includes Sensors
Features:
Information
Brochure
Choose controls
to match
application
1
Application
Brochure
Design your
mechanical
applications
2
Wiring
Brochure
Wiring and
installation of
specific control
4
Job
Record
Record settings &
wiring details for
future reference
6
Data
Brochure
Control settings
and sequence of
operation
5
Rough-in
Wiring
Rough-in
wiring
instructions
3
The Universal Reset Module 422 provides outdoor reset to a hydronic heating system in order to maximize comfort and
efficiency. The 422 can operate a single on / off boiler or a single modulating boiler. The 422 can override the outdoor reset
water temperature to provide Domestic Hot Water or Setpoint operations. The 422 can operate two outdoor reset water
temperatures, either one boiler water temperature and a single mix water temperature, or two mix water temperatures. To
operate two mixing devices, a Mixing Expansion Module must be connected to the 422. The single mix output can operate
a floating action mixing valve or a variable speed injection pump.
Introduction
51
52 53 54 55 56 57 58 59 60 61 62 63 64 65
Boiler DHW Setpoint C C2 tN4 C Com Boil Mix Com Out+Opn Cls
Demand Demand 24 V (ac) Boil/Mix2 R R Mod (dc)
R
66 67 68 69 70
Primary Mix Sys P1
10 A
max.
75 76 77 78
NN
DHW Variable Speed
71 72 73 74
Pump Pump
N
Pump NPump
tN4
H7008B
tN4 Boiler / Mix 2
Boil Sens Sup / Ret
Boiler On-Off / Mod
Off / tekmar Stager
Off / Flushing
Powered OutputOutput 1 VA
Floating Output:
24 V (ac) 8 VA
Made in Canada
Meets Class B: Canadian
ICES & FCC Part 15
Test
Var. Pump Fuse
T2.5 A 250 V
Universal Reset Module 422
Item
Menu
tektra 991-03
Var. Pump: 115 V (ac) 2.5 A
Demands: 20 - 260 V (ac)
Relay Rating: 115 V (ac) 5 A
/
Do not apply power
2.5 A
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Summary of Contents

Page 1 - - Data Brochure

D 42208/07- Data BrochureUniversal Reset Module 4221 of 32 © 2007 D 422 - 08/07• • tN4 Compatible • • Two Outdoor Reset Temperatures• • Single On-O

Page 2 - Display and DIP Switches

© 2007 D 422 - 08/07 10 of 32Item FieldRangeAccess Description40 to 100°F(4.5 to 38.0°C)Default = 70°F(21.0°C)AdBOILER INDOOR SECTION BThe design indo

Page 3 - Access Level

11 of 32 © 2007 D 422 - 08/07Item FieldRangeAccess Description0 to 50%Default = 0%AdMINIMUM MODULATION SECTION CThe minimum percent modulation of the

Page 4 - © 2007 D 422 - 08/07 4 of 32

© 2007 D 422 - 08/07 12 of 32ADJUST MENUItem FieldRangeAccess Description60 to 220°F(15.5 to 104.5°C)Default = 180°F (82.0°C)AdSETPOINT OCCUPIED SECTI

Page 5 - User Interface

13 of 32 © 2007 D 422 - 08/07Item Field Range Access DescriptionInS (Installer)Ad (Advanced)InSAdACCESS LEVEL The access level of the control. The acc

Page 6 - Display Menus

© 2007 D 422 - 08/07 14 of 32IF the tN4 DIP switch is set to Mix 2:Step 4 The Mix 2 device ramps up to 100% over 10 seconds or according to the motor

Page 7

15 of 32 © 2007 D 422 - 08/07Te stPress and Hold for 3 secondsTe stPress and Hold for 6 secondsMax HeatThe control has a function called Max Heat. In

Page 8

© 2007 D 422 - 08/07 16 of 32tekmarNet®4 Communication Section AtekmarNet®4 (tN4) communicates between tN4 devices (thermostats, Reset Module and Exp

Page 9

17 of 32 © 2007 D 422 - 08/07Terminal UnitThere is a terminal unit setting for each tN4 bus. The Terminal Unit setting is found in the Adjust menu.Hyd

Page 10 - ADJUST MENU

© 2007 D 422 - 08/07 18 of 32Boiler Outdoor ResetThere is a water temperature and therefore a characterized heating curve for each communication bus.

Page 11

19 of 32 © 2007 D 422 - 08/07The 422 is able to operate a single, hot water, on-off or modulating boiler as a heat source. For proper operation of the

Page 12

© 2007 D 422 - 08/07 2 of 32Table of ContentsTable of Contents ...2Display and DIP Switches .

Page 13 - MISC MENU

© 2007 D 422 - 08/07 20 of 32On-Off Boiler OperationIf the heat source is an On-Off Boiler, the Boil On-Off / Mod DIP switch must be set to On-Off.Dif

Page 14 - Testing the Control

21 of 32 © 2007 D 422 - 08/07Minimum ModulationThe minimum modulation defines the minimum output signal from the control to the boiler burner. It is b

Page 15 - Zone Test

© 2007 D 422 - 08/07 22 of 32Mix 1 ModeA mixing device allows the control to reduce the boiler water temperature down to a lower water temperature. A

Page 16 - Sequence of Operation

23 of 32 © 2007 D 422 - 08/07Variable Speed InjectionA standard wet rotor circulator can be connected to the Variable Speed output on the control for

Page 17 - Outdoor Design Temperature

© 2007 D 422 - 08/07 24 of 32DHW Mode and Priority OperationThe control has four different settings available for DHW Mode that affect pump operation.

Page 18 - Mix 1 and Mix 2 Outdoor Reset

25 of 32 © 2007 D 422 - 08/07DHW with Low Temperature Boilers Section IIf DHW heating is to be incorporated into a low temperature system such as a r

Page 19 - Fire Delay

© 2007 D 422 - 08/07 26 of 32Boiler Target During SetpointThe boiler target temperature during a Setpoint Demand is increased to at least the Setpoint

Page 20 - Modulating Boiler Operation

27 of 32 © 2007 D 422 - 08/07Pump Operation Section KPrimary PumpThe primary pump is switched on in the following situations:• • There is a Boiler D

Page 21 - Boiler Target

© 2007 D 422 - 08/07 28 of 32Error MessagesLocal Errors and Device ErrorsError messages are used to indicate a problem somewhere in the system. There

Page 22 - Boiler Enable Section E

29 of 32 © 2007 D 422 - 08/07Error Messages (1 of 3)Error Message DescriptionADJUST ERRORThe control failed to read the Adjust menu settings, and relo

Page 23 - 23 of 32 © 2007 D 422 - 08/07

3 of 32 © 2007 D 422 - 08/07Access LeveltN4 Boiler / Mix 2Use the tN4 Boiler / Mix 2 DIP switch to select whether the second tN4 bus (terminals 59-60)

Page 24 - DHW Priority Override

© 2007 D 422 - 08/07 30 of 32Error Message DescriptionMIXING EXPANSION MODULE CONFLICTA Mixing Expansion Module is connected to the Boiler bus. The Mi

Page 25 - DHW Mixing Purge

31 of 32 © 2007 D 422 - 08/07Symptom Possible Causes Corrective ActionBoiler does not fire when there is a DHW or Setpoint DemandNo voltage present on

Page 26 - Conditional Setpoint Priority

tekmar Control Systems Ltd., Canadatekmar Control Systems, Inc., U.S.A.Head Office: 5100 Silver Star RoadVernon, B.C. Canada V1B 3K4(250) 545-7749 Fa

Page 27 - Pump Exercising Section L

© 2007 D 422 - 08/07 4 of 32PUMPDisplays when the primary or mixing pump is in operation.BURNERDisplays when the burner contact is closed.LOCKDisplays

Page 28 - Error Messages

5 of 32 © 2007 D 422 - 08/07User InterfaceUse the User Interface available on the Liquid Crystal Display (LCD) to setup and monitor the operation of t

Page 29 - Error Messages (1 of 3)

© 2007 D 422 - 08/07 6 of 32View Menu (1 of 2)Item Field Range Access Description-76 to 149°F(-60.0 to 65.0°C)InSAdOUTDOOR SECTION B Current outdoor

Page 30 - Error Messages (2 of 3)

7 of 32 © 2007 D 422 - 08/07Item Field Range Access Description– – –, 35 to 230°F(– – –, 1.5 to 110.0°C)AdBOILER TARGET SECTION CThe boiler target is

Page 31 - Troubleshooting

© 2007 D 422 - 08/07 8 of 32Item FieldRangeAccess Description-60 to 45°F(-51.0 to 7.0°C)Default = 10°F(-12.0°C)InSAdOUTDOOR DESIGN SECTION BThe design

Page 32

9 of 32 © 2007 D 422 - 08/07Item FieldRangeAccess Description30 to 230 secondsDefault = 105AdMIX 1 MOTOR SECTION GThe time that the Mix 1 actuating m

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