Tekmar 423 Universal Reset Module User Manual

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D 423
08/07
- Data Brochure
Universal Reset Module 423
1 of 36 © 2007 D 423 - 08/07
tN4 Compatible
Four tN4 Buses
Up to One Boiler and Three Mixing Water
Temperatures
Two On-Off or Modulating Boilers
Equal Run Time Rotation
Powered Pump Outputs
DHW Operation
Optional DHW Sensor
Setpoint Operation
Features:
Information
Brochure
Choose controls
to match
application
1
Application
Brochure
Design your
mechanical
applications
2
Wiring
Brochure
Wiring and
installation of
specific control
4
Job
Record
Record settings &
wiring details for
future reference
6
Data
Brochure
Control settings
and sequence of
operation
5
Rough-in
Wiring
Rough-in
wiring
instructions
3
The Universal Reset Module 423 provides outdoor reset to a hydronic heating system in order to maximize comfort and
efficiency. The 423 can operate two on / off boilers or two modulating boilers. The 423 can override the outdoor reset
water temperature to provide Domestic Hot Water or Setpoint operations. The 423 can operate four outdoor reset water
temperatures, up to three of these water temperatures can be mixing water temperatures. To operate a mixing device, a
Mixing Expansion Module must be connected to the 423 for each mixing water temperature.
Introduction
50
51 52 53
Stage1/ Stage 2/
Boil Enbl Setp Enbl
75
76 77 78
Demand Demand
DHW Setpoint
54 55
DHW Primary
10 A
max
79 80 81 82
NPump N
Pump
tN4
Made in Canada
8 VA 1 VA
Boil Sens Sup / Ret
H7010A
Off / DHW Sensor
Off / tekmar Stager
Boilers On-Off / Mod
Off / Rotation
Meets Class B: Canadian
ICES & FCC Part 15
Powered
Outputs
24 V (ac)
Universal Reset Module 423
Item
Menu
tektra 1006-01
Demands: 20 - 260 V (ac)
Relay Rating: 115 V (ac) 5 A
71
72 73 74
DHW 24 V (ac)
/
57 58 59 60 6156
C
C
tN4
Mod2 (dc)Mod1 (dc)
6564
C3C1+–
C
+–
tN4
62 63
C2 tN4 tN4
66 67
DHW
Com
Boiler
68 69
Boil Com
70
Out
Do not apply power
Test
123
Vlv
R
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Summary of Contents

Page 1 - - Data Brochure

D 42308/07- Data BrochureUniversal Reset Module 4231 of 36 © 2007 D 423 - 08/07• • tN4 Compatible • • Four tN4 Buses• • Up to One Boiler and Three

Page 2 - Display and DIP Switches

© 2007 D 423 - 08/07 10 of 36Item FieldRangeAccess Description30 to 230 secondsDefault = 105AdMIX 2 MOTOR SECTION GThe time that the Mix 2 actuating m

Page 3 - Access Level

11 of 36 © 2007 D 423 - 08/07Item FieldRangeAccess DescriptionAu (Auto)OFFDefault = AuInSAdBOILER 2 SECTION CSelects whether Boiler 2 is operational o

Page 4 - © 2007 D 423 - 08/07 4 of 36

© 2007 D 423 - 08/07 12 of 36ADJUST MENUItem FieldRangeAccess Description0:00 to 3:00 minDefault = 0:10 minAdBOILER FIRE DELAY SECTION CThe time delay

Page 5 - User Interface

13 of 36 © 2007 D 423 - 08/07Item FieldRangeAccess DescriptionOFF, 70 to 190°F(OFF, 21.0 to 87.5°C)Default = OFFAdDHW (UnOccupied) SECTION HThe temper

Page 6 - Display Menus

© 2007 D 423 - 08/07 14 of 36Adjust Menu (7 of 7)ADJUST MENUItem FieldRangeAccess DescriptionOFF, OnDefault = OFFAdSETPOINT (UnOccupied) SECTION JSele

Page 7

15 of 36 © 2007 D 423 - 08/07Item Field Range Access DescriptionInS (Installer)Ad (Advanced)InSAdACCESS LEVEL The access level of the control. The acc

Page 8

© 2007 D 423 - 08/07 16 of 36Testing the ControlTe stPress and Hold for 1 secondThe control has a built-in test routine that tests the main control fu

Page 9

17 of 36 © 2007 D 423 - 08/07Te stPress and Hold for 3 secondsTe stPress and Hold for 6 secondsMax HeatThe control has a function called Max Heat. In

Page 10 - ADJUST MENU

© 2007 D 423 - 08/07 18 of 36tekmarNet®4 Communication Section AOutdoor Reset Section BSequence of OperationZone A1Zone A2PowerZone Group Pump AZone

Page 11

19 of 36 © 2007 D 423 - 08/07Terminal UnitThere is a terminal unit setting for each tN4 bus. The Terminal Unit setting is found in the Adjust Menu.Hyd

Page 12

© 2007 D 423 - 08/07 2 of 36Table of ContentsTable of Contents ...2Display and DIP Switches .

Page 13

© 2007 D 423 - 08/07 20 of 36Mix Characterized Heating CurveTerminal UnitMix DesignOutdoor DesignMix IndoorDecreasing Outdoor Temperatures Increasing

Page 14

21 of 36 © 2007 D 423 - 08/07Boiler Temperature Control Section CThe 423 is able to operate up to two on-off or modulating boiler as a heat source. F

Page 15 - MISC MENU

© 2007 D 423 - 08/07 22 of 36Boiler Fire DelayThe Boiler Fire Delay is the time delay that occurs between the time that the control closes the boiler

Page 16 - Testing the Control

23 of 36 © 2007 D 423 - 08/07Boiler Motor SpeedThe Boiler Motor Speed is the amount of time the boiler requires to go from 0% modulation to 100% modul

Page 17 - Zone Test

© 2007 D 423 - 08/07 24 of 36Boiler Enable and Setpoint Enable Section EIf the 423 is one of many controls that can call for heat to a single boiler

Page 18 - Sequence of Operation

25 of 36 © 2007 D 423 - 08/07Floating ActionThe control pulses the actuator motor open or close to maintain the correct supply water temperature at th

Page 19 - Outdoor Design Temperature

© 2007 D 423 - 08/07 26 of 36DHW During UnOccupiedWhen using a Powered DHW Demand, the control has a DHW Exchange UnOccupied setting that allows the i

Page 20 - Boiler Outdoor Reset

27 of 36 © 2007 D 423 - 08/07DHWPumpPrimaryPumpOFFDHW Priority Override TimeIncreasing Time Decreasing Outdoor Air Temperature DHW Priority OverrideDH

Page 21 - Boiler Maximum

© 2007 D 423 - 08/07 28 of 36PrimaryPumpSetpointMode = 3SetpointPrimaryPumpOFFMode = 4SetpointPrimaryPumpOFFMode = 2PrimaryPumpSetpointMode = 1Setpoin

Page 22 - Modulating Boiler Operation

29 of 36 © 2007 D 423 - 08/07Setpoint Priority OverrideSetpoint Priority Override applies to SETPOINT MODE 2 and MODE 4. To prevent the building from

Page 23 - Boiler Target

3 of 36 © 2007 D 423 - 08/07Access LevelBoiler Sup / RetUse the Boiler Sensor Supply / Return DIP switch to select the location of the boiler sensor.•

Page 24 - Mixing Operation Section G

© 2007 D 423 - 08/07 30 of 36Error MessagesLocal Errors and Device ErrorsError messages are used to indicate a problem somewhere in the system. There

Page 25 - 25 of 36 © 2007 D 423 - 08/07

31 of 36 © 2007 D 423 - 08/07Error Message DescriptionADJUST ERRORThe control failed to read the Adjust Menu settings, and reloaded the factory defaul

Page 26 - DHW During UnOccupied

© 2007 D 423 - 08/07 32 of 36Error Message DescriptionBUS 2 DEVICE LOSTCommunication is lost to a tN4 device on Bus 2. The number shown is the address

Page 27 - DHW Mixing Purge

33 of 36 © 2007 D 423 - 08/07Error Message DescriptionMIXING EXPANSION MODULE CONFLICTA Mixing Expansion Module is connected to the Boiler bus. The Mi

Page 28 - Setpoint Modes

© 2007 D 423 - 08/07 34 of 36Error Messages (4 of 5) Error Message DescriptionBOILER SENSOR OPEN CIRCUITDue to an open circuit, the control failed to

Page 29 - Pump Exercising Section L

35 of 36 © 2007 D 423 - 08/07Error Messages (5 of 5) Error Message Descriptiontekmar STAGER SETTING CONFLICTThere is a DIP switch settings conflict. T

Page 30 - Error Messages

tekmar Control Systems Ltd., Canadatekmar Control Systems, Inc., U.S.A.Head Office: 5100 Silver Star RoadVernon, B.C. Canada V1B 3K4(250) 545-7749 Fa

Page 31 - Error Messages (1 of 5)

© 2007 D 423 - 08/07 4 of 36PUMPDisplays when the primary pump is in operation.BURNERDisplays when the Stage 1 or Stage 2 contacts are closed.LOCKDisp

Page 32 - Error Messages (2 of 5)

5 of 36 © 2007 D 423 - 08/07User InterfaceContinueto next ItemBack to View MenuContinueto next ItemContinueto next ItemUse the User Interface availabl

Page 33 - Error Messages (3 of 5)

© 2007 D 423 - 08/07 6 of 36View Menu (1 of 2)Item Field Range Access Description-67 to 149°F(-55.0 to 65.0°C)InSAdOUTDOOR SECTION BCurrent outdoor a

Page 34 - Error Messages (4 of 5)

7 of 36 © 2007 D 423 - 08/07VIEW MENUItem Field Range Access Description-31 to 266°F(-35.0 to 130.0°C)InSAdBOILER SUPPLY SECTION BCurrent boiler suppl

Page 35 - Error Messages (5 of 5)

© 2007 D 423 - 08/07 8 of 36Item FieldRangeAccess Descriptionboil, M1 (Mix 1), OFFDefault = boilAdBUS 1 SECTION CSelect the water temperature for tN4

Page 36

9 of 36 © 2007 D 423 - 08/07Item FieldRangeAccess DescriptionOFF, 40 to 150°F(OFF, 4.5 to 65.5°C)Default = OFFAdMIX 1 MINIMUM SECTION GThe minimum all

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