Tekmar 704 Mixing Station User Manual

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1 of 16 © 2005 D 704 - 04/05
D 704
04/05
Mixing Station 704
- Data Brochure
WARNING SYMBOL: THIS SYMBOL INDICATES THE PRESENCE OF HAZARDS WHICH
CAN CAUSE SEVERE PERSONAL INJURY, SUBSTANTIAL PROPERTY DAMAGE OR
EVEN DEATH IF IGNORED.
The Mixing Station 704 represents a breakthrough in the design, control and installation of radiant systems. The patent pending design
combines a variable speed injection mixing control (RMC), injection circulator, system circulator, and air elimination into a single unit.
Extremely versatile, the Mixing Station 704 can be set up to operate as an outdoor reset control, a setpoint control or a delta T limiting
control.
General
Mixing Station 704
Table of Contents
TYPICAL PIPING ------------------------------------------------- 2
GETTING READY ------------------------------------------------ 3
APPLICATION ---------------------------------------------------- 3
DESIGN PROCEDURE ----------------------------------------- 3
INSTALLATION OF MIXING STATION 704 --------------- 4
OUTDOOR RESET MODE ------------------------------------ 5
OUTDOOR RESET SETTINGS ------------------------------ 5
SETPOINT AND DELTA T MODE --------------------------- 6
SETPOINT AND DELTA T SETTINGS --------------------- 7
BOILER OPERATION MODE --------------------------------- 7
SET UP OF RADIANT MIXING CONTROL --------------- 8
DISPLAY OPERATION ---------------------------------------- 11
TROUBLE SHOOTING ---------------------------------------- 13
ERROR MESSAGES ------------------------------------------- 14
REPLACING CARTRIDGE ASSEMBLY ----------------- 14
REPLACING THE CHECK VALVE ------------------------ 15
TECHNICAL DATA ---------------------------------------------- 15
CLEANING -------------------------------------------------------- 16
LIMITED WARRANTY STATEMENT ----------------------- 16
MIXING STATION 704 (RMB)
RADIANT MIXING CONTROL (RMC)
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Summary of Contents

Page 1 - - Data Brochure

1 of 16 © 2005 D 704 - 04/05D 70404/05Mixing Station 704- Data BrochureWARNING SYMBOL: THIS SYMBOL INDICATES THE PRESENCE OF HAZARDS WHICH CAN

Page 2 - Typical Piping

© 2005 D 704 - 04/05 10 of 16 Wiring the SensorsDo not apply power to the sensors or the sensor terminals as this will damage either the sensors

Page 3 - Getting Ready

11 of 16 © 2005 D 704 - 04/05POWER UPOn power up, the control displays all segments for 2 seconds followed by the control version number.

Page 4 - STEP THREE FILLING

© 2005 D 704 - 04/05 12 of 16 Delta T MaximumThe Delta T Maximum sets the maximum temperature difference between the mixing return sensor and the

Page 5 - Outdoor Reset Settings

13 of 16 © 2005 D 704 - 04/05As in any troubleshooting procedure, it is important to isolate the problem as much as possible. By using th

Page 6 - SEQUENCE OF OPERATION

© 2005 D 704 - 04/05 14 of 16 EEPROM Read ErrorThe control was unable to read the installers settings from its memory. The control was forced to

Page 7 - Boiler Operation

15 of 16 © 2005 D 704 - 04/05Technical Data1. Disconnect the electrical supply.2. Reduce system pressure to 0 psi and allow system to ret

Page 8 - BOILER ENABLE

tekmar Control Systems Ltd., Canadatekmar Control Systems, Inc., U.S.A.Head Office: 5100 Silver Star RoadVernon, B.C. Canada V1B 3K4(250) 545-7749 Fa

Page 9 - STEP THREE - WIRING THE RMC

© 2005 D 704 - 04/05 2 of 16 Typical PipingBoiler SensorOutdoorSensorMixing Station 704, Multiple Temperature SystemSupplySensorSupplySensorBoile

Page 10 - STEP SIX - POWERING THE RMC

3 of 16 © 2005 D 704 - 04/05Design Procedure1. Using the pump curve located below, ensure that the System Pump of the Mixing Station 704

Page 11 - Display Operation

© 2005 D 704 - 04/05 4 of 16 STEP ONE MOUNTING1. Mounting position – The Mixing Station 704 must be mounted in the vertical position with the

Page 12

5 of 16 © 2005 D 704 - 04/05In order to properly control a hot water heating system, the amount of heat supplied to the building must equal th

Page 13 - Troubleshooting

© 2005 D 704 - 04/05 6 of 16 Outdoor DesignThe Outdoor Design temperature is the average coldest day of the year for the area in which the buildi

Page 14 - Replacing Cartridge Assembly

7 of 16 © 2005 D 704 - 04/05Outdoor DesignThe Outdoor Design temperature must be set to OFF.Mixing TargetThe Mixing Target temperature is set

Page 15 - Replacing the Check Valve

© 2005 D 704 - 04/05 8 of 16 water temperature rises 1/2 of the differential above the required boiler supply temperature. If the differential is

Page 16 - Mixing Station 704

9 of 16 © 2005 D 704 - 04/05STEP TWO - INSTALLING THE SENSORSOutdoor SensorNote: The temperature sensor is built into the plastic enclosu

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